Plan maintenance before failure
Protect the press and die. Track gas springs. Predict downtime and prepare parts and labor.
Key Advantages
- Early warnings to prevent damage.
- Planned maintenance and extended part life.
- Remote tracking of critical components.
- Better spares and labor planning.
Common Challenges
- Surprise breakdowns and unplanned stops.
- Late detection of gas‑spring pressure loss.
- Scattered maintenance records.
How Digiforming Helps
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Safe stop on abnormal vibration/impact/object.
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Alerts when risk rises.
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Wireless, battery‑powered modules.
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Periodic readings, trends and alerts with easy setup.
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Die/press history by tool and job.
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Optional CMMS integration to trigger work orders.
Expected Impact & KPIs
Frequently Asked Questions
How can I detect gas spring leaks early?
−Wireless Pressure Monitoring continuously tracks nitrogen spring pressures. AI-based anomaly detection compares live readings with learned thresholds and alerts maintenance when a leak trend begins.
Do I still need to perform manual daily pressure checks?
+No. The system automatically logs pressure data and compares it to AI-defined thresholds. It alerts you when action is required, even when tools are in storage.
Can the system warn me before pressure drops affect production quality?
+Yes. AI analysis identifies early-stage deviations in pressure before they cross critical thresholds, allowing maintenance teams to intervene proactively.
How do I know if a foreign object could damage a tool?
+Damage Prevention checks every blank before pressing. Its AI anomaly detection model flags any unexpected objects, stopping the press before tool damage can occur.
Can I see historical pressure and anomaly trends?
+Yes. Wireless Pressure Monitoring stores pressure histories. AI models highlight deviations from thresholds over time, enabling predictive maintenance scheduling.