Wireless Pressure Monitoring Nitronext
Nitronext helps production teams act before failures occur by wirelessly monitoring gas spring pressure, instantly alerting maintenance teams in case of pressure loss, preventing potential downtime and quality defects.
Key Benefits
Increased Productivity
Identify potential gas spring failures on your press lines before they cause stoppages. Maximize continuity and efficiency in your sheet metal production processes.
Improved Quality
Monitor gas spring pressures to prevent defective stamped parts and quality issues right from the start. Move closer to zero-defect manufacturing.
Better Occupational Safety
Remotely monitor gas springs and eliminate the need for manual checks and on-die interventions. Minimize health and safety risks during press and die changeovers.
Real-Time Monitoring
Continuously monitor the pressure in each gas spring on your die sets. Maintain full control over all your press lines and forming operations with real-time data.
Instant Alerts
When the pressure in any gas spring on your dies drops below your set threshold, an instant email or SMS alert is sent to your maintenance team. Prevent unexpected downtime before it happens.
Planned Maintenance
Detect pressure drops in gas springs at an early stage and schedule maintenance based on real data. Avoid unexpected press failures and production losses.
Success Story: Tool Monitoring in Production Line
A manufacturing plant implemented Nitronext across critical dies and quickly began detecting early pressure drops. This allowed maintenance teams to address issues before production started, helping prevent unplanned stoppages, improve OEE and achieve measurable ROI within just a few months.
Detect Pressure Losses Before Problems Occur
Identify pressure losses that may occur in gas springs before they cause problems. Nitronext ensures your production continues uninterrupted.
Request QuoteHow Does It Work?
Nitronext operates without complex setups or software installations. You can start using it immediately without stopping your production line.
Easy Installation
Sensors integrated into gas springs are easily mounted. No need to stop the production line.
Wireless Data Transfer
Gas spring pressure is measured every 10 minutes and wirelessly transmitted to the receiver.
Real-Time Monitoring
Die status can be monitored instantly from mobile devices, interface and andon screens.
Instant Notification
SMS/Email notifications are sent when pressure falls below threshold values.
Frequently Asked Questions
What is Nitronext used for?
−Nitronext continuously monitors the pressure of gas springs in press dies and displays this information to the user through an interface. This allows you to regularly track gas spring pressures.
How does wireless communication work?
+The wireless communication technology we use has a range of 5km. Pressure levels are sent wirelessly to the receiver unit. With wireless communication technology, gas spring pressures can be monitored even when the die is in the parking area.
What is Nitronext's power source?
+No external power supply is required, Nitronext works with a battery and charges automatically when the die is connected to the press (Automatic charging feature is optional).
Which gas spring and pressure gauge types is Nitronext compatible with?
+Compatible with different brands and types of gas springs. The system measures the installation pressure.
What happens when pressure goes out of limits?
+When pressure goes out of limits, the problem is notified to relevant personnel by email.
Keep Production Running, Without Surprises
Nitronext monitors gas spring pressure in real time to detect failures before they happen. Avoid unplanned stops, protect your tooling and ensure uninterrupted press operations.
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Q4 2025