Early leakage detection to prevent scrap and downtime
NitroNext wirelessly monitors gas spring pressure both during production and while dies are idle, providing full visibility into tool health. Its plug-and-play setup makes it easy to deploy across multiple dies, helping prevent failures, reduce downtime and extend tool life.
Key Benefits
Wireless & Easy to Install
Fully wireless system with plug-and-play installation — can be deployed by the customer in under 1 hour without external support.
Instant Alerts on Pressure Loss
Sends real-time notifications when pressure drops are detected, enabling immediate response before defects or equipment damage occur.
Proactive Maintenance
Helps prioritize tool maintenance by identifying pressure inconsistencies early — extending tool lifespan and avoiding unexpected failures.
Centralized Dashboard View
Provides a complete overview of all monitored tools and sensors from a single dashboard, simplifying quality and performance management.
Long Battery Life & Durability
Rechargeable, shock- and vibration-resistant sensors ensure consistent performance in harsh press shop environments.
Compatible with Various Tool Types
Supports different sheet metal tooling setups as well as plastic injection molds, making it widely adaptable across industries.
Success Story: Tool Monitoring in Production Line
A manufacturing plant implemented NitroNext across critical dies and quickly began detecting early pressure drops. This allowed maintenance teams to address issues before production started, helping prevent unplanned stoppages, improve OEE, and achieve measurable ROI within just a few months.