Press Sheet Metal Forming Defect Prevention System
Digiforming is an AI-powered solution that monitors and analyzes deep drawing processes in real-time, automatically controlling presses to prevent defects before they occur, ensuring cost savings and improved production quality.
Problem
Quality Defects Occurring During Mass Production on Press Lines During Deep Drawing Operations: Thinning, Splits, Wrinkling
Improvement Areas
Material
Lowest possible scrap rates through improved production quality.
Line Efficiency
OEE gains through optimized production and minimized line downtimes by preventing defects.
Labor
Labor savings through efficient part repairs and proactive defect inspections.
Customer
Enhanced compliance and strengthened reputation through quality control.
Energy
Reduced energy consumption through optimized production processes.
Technical Background
Variations in Mass Production
| Process | Material | Machine | Environment |
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There are many parameters that change the friction force throughout mass production, making them difficult to monitor.
Even in areas that appear safe in simulation environments, defects occur due to process variability during mass production. By minimizing variability, these defects can be prevented.
Solution
Digiforming
Process
Monitoring
The deep drawing process is monitored in real-time with cameras.
Defect Prediction
Risks are predicted in advance with AI.
Binder force Adjustment
The system decides the optimum parameters needed to stabilize the process and adjusts the process accordingly.
Why Digiforming?
Improves quality and customer satisfaction
Increases press line efficiency
Minimizes material waste
Eliminates risk of unnoticed defects and costly repairs
Fast deployment and easy setup
Complete system installation, commissioning, and training