Line Operations

Run production with confidence

See issues before they become defects. Clear alerts, simple screens and fast actions keep the line flowing.

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Key Advantages

Instant alerts: intervene before defects multiply.
Simple, role-based UI: quick to learn, easy to trust.
Action guidance: Stop / Check / Resume with confidence.
Less stress, fewer reworks.

Common Challenges

Defects discovered late leading to scrap accumulation.
Busy screens and unclear messages.
Stop–start pressure and communication gaps.

How Digiforming Helps

Defect Prevention

Early warnings using draw-in and contour analysis.
Role-based thresholds and filters to reduce false alarm rate.

Damage Prevention

Safe stop in risk conditions with safety-chain alignment.

Operator HMI

Only what matters on one screen.
Automatic logs for feedback and training.

Expected Impact & KPIs

Fewer defect parts

Unplanned Downtime Reduction

Lower false positive rate

Frequently Asked Questions

How will I know if a part is about to tear or wrinkle during pressing?

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With Defect Prevention, the system continuously monitors contour shifts using cameras inside the press. It warns you if a part is approaching tearing or wrinkling, giving you real-time guidance on tonnage adjustments.

Will I get false alarms during normal production?

AI-driven anomaly detection defines dynamic thresholds based on normal process behavior, so nuisance alarms are minimized and only real risks are flagged.

What happens if a tool or object is accidentally left on the blank before pressing?

Damage Prevention detects foreign objects on the blank and stops the press before a stroke, preventing accidents and tool damage.

Do I need to manually monitor the contour data during shifts?

No. The AI model continuously monitors contour profiles and alerts you only when deviations exceed safe thresholds. Operators just need to follow the on-screen guidance.

Can I see warnings directly on my HMI?

Yes. Operator HMIs display only relevant alarms and tonnage suggestions generated by AI analysis, so you can react quickly without complex data interpretation.

Does the system interfere with my routine work?

No. Cameras and AI anomaly detection run in the background. You only see clear instructions when action is needed, ensuring smooth workflow.