Press Sheet Metal Forming
Defect Prevention System
Digiforming is an AI-powered solution that monitors and analyzes deep drawing processes in real-time, automatically controlling presses to prevent defects before they occur, ensuring cost savings and improved production quality.
Quality Defects on Press Lines
Splitting, Wrinkling, Thinning. Now Preventable.
Improvement Areas
Material
Lowest possible scrap rates through improved production quality.
Line Efficiency
OEE gains through optimized production and minimized line downtimes by preventing quality problems.
Labor
Labor savings through efficient production and proactive quality approach.
Customer
Enhanced compliance and strengthened reputation through quality assurance.
Energy
Reduced energy consumption through optimized production processes.
Deep Drawing, a Complicated Process
Technical Background about Variations in Deep Drawing
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Deep drawing is a complex process influenced by numerous parameters that continuously change and affect friction forces throughout production.
Even in areas that appear safe in simulation environments, defects can arise due to process variability during production.
With Digiforming, this variability can be minimized, allowing for consistent process control and proactive defect prevention.
Solution
Process
Monitoring
Deep drawing process is monitored in real-time with cameras.
Risk
Prediction
Risks are predicted for upcoming parts, using AI.
Autonomous Press Control
Press parameters needed to stabilize the drawing process are optimized.
How It Works
Why Digiforming?
Improves quality and meets customer expectations
Boosts press line efficiency by 4%
Eliminates material loss
Eliminates risk of unnoticed defects and costly repairs
Fast deployment and easy to use
Built for stability, backed by proven results